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Acute
Area
The area of the windshield directly in front of the
driver's eyes, beginning just above the steering wheel.
It measures approximately 8 1/2 inches high by 11 inches
wide. This area is used as the standard for the driver's
critical vision area by most auto glass shops and
insurance companies in North America.
Adhesion
The clinging or sticking together of two surfaces. The
ability of an adhesive to stick to a surface.
Adhesive Failure
Adhesive failure indicated by the material's failing
(pulling loose) at the surface of the substrate. Similar
to "scotch" tape peeling off a plastic substrate.
Adhesive
Any substance that is capable of bonding other
substances together by surface attachment. In an auto
glass replacement context, it is a high-strength
polyurethane material unless otherwise specified.
Aerodynamics
The branch of physics that deals with the motion of a
solid body through air and other gases.
Aging
The progressive change in the chemical and physical
properties of a sealant or adhesive over time.
Airbag
A passive restraint system that uses an explosive device
to inflate a bag at a high rate of speed. The bag
inflates with a gas and then quickly deflates when a
vehicle occupant is thrown into it. It is mounted in the
steering wheel on the driver's side of the vehicle and
in the dashboard on the passenger's side. There are also
airbags installed for side impact collisions. Some
passenger-side airbags use the windshield to position
the deploying bag.
Air
Side
The upper surface of the glass, also referred to as the
score side.
Annealing
The controlled process of cooling glass after
manufacturing to strengthen glass and make it less
brittle.
Anneal
The controlled process for making glass stronger and
less brittle in which the glass is heated and then
cooled.
A-Pillar/Post
The forward or windshield pillars on a car that support
the windshield and the front portion of the roof.
Antenna
Glass
In some late-model vehicles the radio antenna is
incorporated into the windshield or the back-lite (rear
window).
Anti-Lacerative Glass
Glass that has a resilient layer (PVB) added to the
inner surface. It prevents passengers from coming into
contact with broken glass edges on the inner surface in
the event of a collision.
ARG/AGR
An abbreviation of the after market auto glass industry.
Automotive Replacement Glass/After market Glass
Replacement.
Auto
Glass Repair
The act of repairing a break in a windshield or other
laminated auto glass part, rather than replacing it.
Auto glass repair is a permanent process that removes
the air from the break and fills it with a curable,
optically matched resin. Same as windshield repair.
B
Back-Lite
Passenger car rear window made of tempered or laminated
glass. Vehicles with convertible tops have windows made
of plastic or tempered.
Bead
A sealant or adhesive compound after application in a
joint, irrespective of the method of application, such
as a urethane bead applied to a pinchweld. A bead looks
like a ribbon of adhesive rather than a round drop of
adhesive.
Belt
Molding
A rubber molding between the inner and outer panels of a
vehicle door through which the door glass is raised and
lowered.
Bite
Amount of adhesive overlap between the pinchweld and
windshield.
Block
(setting)
A small piece of neoprene or other suitable material
used to position glass in the frame.
B-Pillar/Post
The side or door posts connect the sills and the roof,
providing the car's roof support. On a true hardtop
designed car-a term derived from hardtop
convertible-these pillars are missing, leaving
uninterrupted glass along the sides of the car.
Bullet-Resistant Glass
Glass that consists of multiple layers of laminated
glass. It is designed to resist penetration from medium
to super-power small arms and high-power rifles.
Bull's
Eye
Impact damage to laminated glass that is marked by a
clean, separated cone in the outer layer of the glass.
Butyl
An adhesive used in earlier model vehicles for glass
retention. It is a petroleum product that requires no
curing or hardening. Butyl is available in rolls of
approximately 15 feet.
Butyl
Rubber
A copolymer of isobutene and isoprene. As a sealant, it
has low recovery and slow cure, but good tensile
strength and elongation.
C
Canadian Motor Vehicle Safety Standards (CMVSS)
A series of standards required of the automobile
manufacturers by the Canadian Government, including
certified, professional glass installers/repairers. All
new vehicle models must meet these standards before they
are allowed to be sold in the United States. U.S.
equivalent is the Federal Motor Vehicle Safety Standards
(FMVSS).
Caulk
(noun)
A sealant with a relatively low movement capability.
Caulk
(verb)
To fill the joints with a sealant.
Caulking
A resilient mastic compound often having a silicone,
bituminous, or rubber base; used to seal cracks, fill
joints, prevent leakage, and/or provide waterproofing
used in the replacement of commercial or residential
glass.
Chemical Cure
Curing by chemical reaction. This usually involves the
cross-linking of a polymer.
China
Markers
A wax marker used to mark glass.
Chip
Impact damage to laminated glass that does not penetrate
the outer lite. Although glass is missing from the
impact point, there is no trapped air in the damage.
Close-Cut Or Partial-Cut Installation
An installation method that leaves most of the existing
adhesive bead/bed adhered to the metal frame and adds a
small fresh bead of adhesive into which to set the
glass. Some vehicle manufacturers do not recommend this
procedure.
Coated
Glass
Glass with a chemical film applied to one surface. The
film can provide such enhanced performance
characteristics as privacy, solar or mirror effects.
Cohesion
The ability of a sealant or adhesive to hold itself
together. The internal strength of an adhesive or
sealant.
Cohesive Failure
Adhesive failure indicated by cured material on both
substrate surfaces. The material itself failed (the body
of the adhesive or sealant pulled apart).
Combination Break
A break in a windshield involving more than two types of
breaks.
Compatibility
Refers to the reaction a sealant has on another sealant
or on another material.
Compression
Pressure exerted on a sealant in a joint.
Compress
The act of pressing together or to force into a smaller
space.
Contaminant
A substance, liquid or solid, which is present in a
break. Contaminants must be removed from a break before
a repair can begin.
Coolant
A liquid used to cool and lubricate glass while it is
being cut or ground with a tool to prevent hot spots or
fracturing of the glass.
Corrosion
The chemical reaction of air, moisture, or corrosive
materials on a surface; also called oxidation. The
process of wearing away the surface of a solid.
Crack
An extended crack in a windshield from both sides of an
impact point. There are several different kinds of
cracks: Short crack: A crack on the windshield of 6
inches (15.24 cm) or less. Long crack: A crack on the
windshield of more than 6 inches (15.24 cm). Edge crack:
Any crack on the windshield that extends to an edge.
Floating crack: Any crack on the windshield that does
not extend to an edge. Stress crack: Any crack extending
from an edge without an impact point.
Cure
Time
The time required for a chemical or material to dry or
set at a given temperature and humidity. Cure time
varies with the type of material used and the thickness
of the application.
Curing
Agent
A chemical which is added to effect a cure in a polymer.
Curing
A process of drying and hardening over a given period.
D
Dam
A product having several purposes: 1. A dam positions
the glass in the opening while the adhesive cures. 2. A
dam holds the liquid adhesive and prevents it from
flowing into the interior of the vehicle. 3. A dam
provides an esthetically pleasing site-line. 4. A dam
acts as a sound barrier.
Damage
Same as break and crack.
Dauber
A disposable cotton applicator for applying primers and
preps to the metal and glass bonding surfaces.
Delamination
The failure of the bond between layers, as when
windshield glass separates from the laminate, or when
paint peels from the substrate beneath it.
Ding
A term often used by the public to refer to stone damage
to a windshield.
Double
Seal Units
Insulating glass with two separate seals used to form
the seal of the glass.
Drop-Jaw Glass Pliers
Pliers used for breaking glass. They have a flat upper
jaw and humped lower jaw.
Dry
Glazing
A method of securing glass in a frame by use of a dry,
preformed, resilient gasket.
Durometer
A blunt probe used to penetrate sealants that measures
the shore hardness from 0 to 100.
Edge
Crack
Any crack on the windshield that extends to an edge. See
also: Crack.
Elasticity
The ability of a material to return to its original
shape after it has been stretched.
Elongation
Is the stretchability or flexibility of cured urethane.
Urethane must have the right flexibility to absorb body
flex and the stiffness to support glass.
Emery
A granular mineral substance used for grinding and
polishing glass.
Encapsulated glass
A type of auto glass fabrication. Pre-assembled parts
that contain hardware: moldings, fasteners, clips, or
gaskets. Glass with a decorative molding around all or
part of the perimeter. The encapsulation can also act as
a channel guide. The molding (encapsulation) is actually
part of the glass and can be removed only by cutting it
off the glass.
Extrusion Failure
The failure which occurs when a sealant is forced too
far out of the joint.
F
Fast
Cure Urethane
A faster hardening adhesive. The term "fast" is relative
to the surrounding temperature and humidity. Curing time
is faster than for normal adhesives.
Fatigue
Failure
The failure of a material due to rapid cyclic
deformation.
Federal
Motor Vehicle Safety Standards (FMVSS)
A series of standards required of the automobile
manufacturers by the U.S. Government. All new vehicle
models must meet these standards before they are allowed
to be sold in the United States. Canadian equivalent is
the Canadian Motor Vehicle Safety Standards (CMVSS).
Filler
Strip
A strip inserted into a rubber gasket after the glass is
installed, forcing the gasket against the glass to form
a seal and improve the grip. It is sometimes called
locking a bead or spline.
Filler
Finely ground material added to a sealant or adhesive to
change or improve certain properties.
Flexing
A method of gaining access to a tight break by flexing
the glass back and forth, either with a tool or by hand.
Floating Crack
Any crack on the windshield that does not extend to an
edge. See also: Crack.
Flowering
A flower petal effect around the outer edge of a repair.
This is caused by the laminate detaching from the outer
layer of glass.
Frit
The painted band around the perimeter of auto glass
parts. Protects the urethane bead from UV degeneration.
Full
Strip Installation
An installation method whereby the technician removes
the existing bed/bead of adhesive from the vehicle
frame. Approximately 1-2 mm of old adhesive remains. The
technician applies new/fresh adhesive on top, then sets
the glass into the fresh adhesive.
G
Gasket
A seal, usually of rubber, that holds a piece of auto
glass to the vehicle body. There are various sizes and
shapes of glass part gaskets, depending on vehicle
design.
Green
Strength
A term used by some adhesive manufacturers to describe
initial strength of an adhesive.
Gun-Grade (gunnable sealant)
Sealant that can be applied with a manual caulking gun.
H
Half
Moon
Damage to a windshield that has a half-circle separation
around the impact point. It is similar to a bull's eye.
Hand
Seamer
A hand tool used to seam the edge of glass and plastic.
Headliner
The fabric which lines the roof of a vehicle's passenger
compartment.
Heat
Strengthened Glass
Similar to tempered glass, it is made by heating
annealed glass, then cooing it more slowly than tempered
glass.
Heated
Urethane
A type of adhesive that is heated to a prescribed
temperature before application. The heat pre-cures the
adhesive faster, so the car can be released sooner.
High
Modulus
High modulus is a rigidity requirement of cured
adhesive. It provides extra strength to resist torsional
twisting.
Hot
Melt Butyl
An insulating glass edge sealant used during
manufacturing.
I
Impact
This is the most common break. It occurs when an object
hits the windshield.
Impact
Resistance
The measurement by which it is determined how much
impact is required for breakage.
Impact
Site
The actual location on the outside layer of glass, where
it was struck by an object (usually a stone). Typically
a small piece of glass is missing.
L
Lami
Another name for laminated glass (see laminated glass).
Laminate
Vinyl inner layer of laminated glass.
Laminated Glass
A type of safety glass that has a layer of plastic
bonded between layers of glass. Laminated glass is used
mainly for windshields.
Lap
Joint
A joint in which the component parts overlap so that the
sealant or adhesive is placed into shear action.
Lap
Shear Strength
The strength demonstrated by the diagonal pull of two
substrates until adhesive failure. The name comes from
the lap joint created by the test samples and the shear
action used to pull the samples apart.
Legs
Short cracks that emanate from a break.
Light
Transmittance
The percentage of visible light able to pass through the
glass.
Lite
A term for a pane or a finished piece of glass.
Load
Distribution
The specific placement of a supported weight or mass in
a given area.
Long
Crack
A crack on the windshield of more than 6 inches (15.24
cm). See also: Crack.
M
Mobile
Unit
A vehicle, usually a van or light truck, properly
equipped with repair, replacement and safety equipment
and tools, driven to an auto glass repair customer's
home or place of business. Repairs are made from the
vehicle.
Modulus
The ratio of strength to stress.
N
Neoprene
A synthetic rubber having physical properties closely
resembling those of natural rubber but not requiring
sulphur for vulcanization. Extremely good weather
resistance (both heat and cold) with ultraviolet
stability.
O
OEM
Abbreviation for "original equipment manufacturer."
One-Part Urethane
An adhesive used in auto glass replacement that has only
one component.
Opacifier
A material, either film or liquid, that is applied to
the back of a piece of glass to act as a light shield.
Open-Celled
As in "Open-celled foam." Foam extrusions can have the
body contain connecting open cells. This allows air to
pass through the foam to promote adhesive cure.
Open
Time
The time interval between the application of an adhesive
and when it becomes no longer workable.
P
Passive
Restraint System
A system of protection that requires no effort on the
part of the occupants of a vehicle, i.e.,
self-retracting seat belts, airbags.
Personal Protective Equipment (PPE)
The safety gear worn by an auto glass repair technician.
It includes nitrile gloves, safety/U-V glasses, dust and
mist mask (dual strap), first aid kit, and any
additional equipment required by company policy.
PIB
tape
Poly-Isobutylene Tape; used to form the primary seal of
a dual seal insulating glass unit.
Pinchweld
A type of metal weld joint. In the auto glass industry,
the pinchweld is the part of the vehicle frame where the
glass adheres.
Pit
The impact point from which, typically, a small piece of
glass is missing.
Plasticizer
A material which softens a sealant or adhesive by
solvent action.
Plate
Glass
Flat glass whose surface has been ground and polished
until it is free of distortion. Most plate glass
manufacturing ceased when the float glass process was
developed (see float glass).
Poly
Vinyl Butyral
Vinyl inner layer of laminated glass.
Polymer
A compound consisting of long chain-like molecules. The
building units in the chain are monomers.
Polyvinyl Butyral (PVB)
A plastic film used in laminated glass.
Prep
A cleaner or a product that enhances an adhesive. A prep
is usually applied to the glass prior to the primer.
Pressure Sensitive Adhesive
Adhesive which retains tack after release of the
solvent, so that it can be bonded by simple hand
pressure.
Primer
An undercoat or chemical applied to a surface to improve
the adhesion, durability, and appearance of a topcoat or
the bond of an adhesive. A product (chemical) used to
prepare metal bonding areas and ensure a strong bond
between the glass part and the adhesive.
Primerless Urethane
A type of urethane adhesive that requires no primer on
the glass surface. Metal primers may be necessary.
Pump
Gun
A device used for pumping sealants and adhesives.
PVB
See "polyvinyl butyral".
Q
Quarter
Glass
Rear side windows in a vehicle.
R
Regulator
A manually or power-operated device which rolls a
vehicle's window up and down.
Resin
A solid organic material, generally not soluble in
water, which has little or no tendency to crystallize.
Resin is optically matched to auto glass, and is used to
fill chips and cracks.
Reveal
Molding
Chrome or plastic molding which fits over and covers the
edges of the windshield and back glass.
Roll
Bar
A hoop of tubular steel installed behind the driver,
extending above the head and across the car. It helps
protect the driver from injury if the car rolls over.
Roll
Cage
A tubular steel structure incorporating a roll bar plus
additional bars along the doors, windshield header, roof
rails, etc., built into some racing cars to help protect
the driver if the car rolls over, is impacted by another
car or crashes.
S
Safety
Glass
A general term used for either laminated or tempered
glass. Only glass which has been laminated, however, can
specifically be called laminated safety glass.
Score
The term used to describe a "cut" on the surface of a
glass or mirror with a glass cutter.
Sealant
Any material used to seal joints or openings against the
intrusion or passage of any foreign substance, such as
water, gases, air or dirt.
Sealer
A surface coating generally applied to fill cracks,
pores or voids in a surface.
Setting
Block
A small piece of neoprene or other suitable material
that positions the glass in the frame or opening. An
automotive part on which the glass rests in place.
Shaded
Glass
Laminated glass in which a dark color has been added to
the top section of the inner vinyl layer to improve
driver visibility in glare. The color typically becomes
lighter as the tint travels down the glass.
Short
Crack
A crack on the windshield of 6 inches (15.24 cm) or
less.
Side
and Back Glass
In the 1950s, tempered glass became mandatory on the
side and rear windows of cars. (This glass is often
referred to as lite.) Tempered glass is also considered
safety glass. Upon impact it crumbles into rounded glass
pebbles, instead of shattering into large dangerous
pieces. Windshield glass is laminated. It can be
repaired, but side and back glass must be replaced.
Although tempered glass is harder to break than
laminated glass, there is a good reason laminated glass
windshields are mandatory in the U.S. and Canada.
Tempered glass could explode in your face while you're
driving. However, in the event that your car rolls over
after an accident and you are trapped, tempered glass is
much easier to cut through. That is why side and back
glass use tempered glass.
Side-Lite
Passenger car side windows. As with all back and body
glass, it is tempered glass, unlike the windshield,
which is laminated.
Skinned
Over
A very thin layer of semi-cured adhesive on the surface
of curing adhesive.
Star
Break
Damage to a windshield marked by various-sized cracks
radiating from the central impact point.
Stone
Chip
A chip on the outer layer of a laminated windshield.
Typical stone chips are star breaks, bullseyes or
combination chips.
Straight-Jaw Glass Pliers
Glass pliers that have identical upper and lower jaws.
Stress
Cracks
Cracks resulting from unusual forces acting on the glass
body.
T
Tempered Glass
A strong, break-resistant type of safety glass that, if
broken, shatters into small granular pieces.
Tinted
Glass
Glass to which a small amount of color has been added
consistently throughout the glass. Batch tinting reduces
glare and absorbs heat.
Twist
A crack which occurs when the windshield is twisted,
either by flexing in the vehicle frame or because of
improper mounting. It can be helped along if the
windshield has a nick in the edge.
U
Unibody
Construction
A type of automobile construction. The strength of
unibody construction does not lie only in the structural
frame but rather in the strength of the whole.
Ultra
violet (UV) Light
Part of the light spectrum. Ultra violet rays can cause
chemical changes in rubbery materials and polymers.
Urethane
Any of several strong polymer adhesives that are used to
install auto glass. Urethane adhesives are necessary to
meet government standards for windshield retention in
most late-model passenger vehicles.
Urethane Breakdown
Results when urethane is exposed to ultra-violet light.
Urethane breakdown appears as a chalky black powder on
the surface of the hardened adhesive.
Top of page
W
Windshield
Before 1919, early windshields were made from hand-cut
glass. This was fine for protecting people from wind,
but if any objects came flying their way...well, it
wasn't pretty. Then Henry Ford introduced laminated
glass, two layers of glass held together by an inner
layer of cellulose. This plastic layer absorbs much of
the shock upon impact and keeps occupants from being
ejected through the windshield. Laminated glass does not
shatter. In many instances, damage to laminated glass
can be repaired. All other car windows use tempered
glass, which shatters into tiny pieces upon impact.
These windows cannot be repaired, but must be replaced.
Although tempered glass is harder to break than
laminated glass, there is a good reason laminated glass
windshields are mandatory in the U.S. and Canada.
Tempered glass could explode in your face while you're
driving. However, in the event that your car rolls over
in an accident and you are trapped, tempered glass is
much easier to cut through. That is why body and back
glass use tempered glass. Today, polyvinyl butyral
(PVB), a high-strength vinyl, is used in windshields
instead of inferior cellulose. The glass is held in
place by urethane, the best adhesive for affixing
windshields. Until the 1970s, installers used butyl, and
some still do, but it has only a fraction of urethane's
strength and durability. By the 1980s, due to an energy
crisis, manufacturers started to build cars out of
lighter materials. Much of the car's structural
integrity, which was formerly supplied by the frame, was
shifted to the shell, including the windshield. If you
have a cracked or dinged windshield, the structural
integrity of your vehicle is compromised.
Windshield Repair
The act of repairing a break in a windshield, or other
laminated auto glass part, rather than replacing it.
Windshield repair is a permanent process that removes
the air from the break and fills it with a curable,
optically matched resin.
Wired
Glass
Made by feeding a welded wire net of a particular design
into the molten glass just before it enters the roller
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